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Inside
the engine
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Many of the
components shown that experience wear or stress will be replaced
in a remanufacured engine. A true professional hi-tech remanufacturing
company, typically will produce an engine with components and
tolerances equal to or better than a new engine. The description
is for a typical engine, there are many variations in design.
Parts in an
engine, please refer to image below.
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1.
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Head.
The passages shown carry engine coolant. (water / antifreeze
mixture). Sometimes, the gasket between the head and the lower
block of the engine will develop a leak, and need to be replaced.
You may have heard of a "bad or blown head gasket".
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2.
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Push
rod. The top of the push rod aligns with the rocker
arm assembly, and the bottom with the lifter (or valve lifter)
When the camshaft turns (6), it pushes on the lifter, which
pushes on the push rod, then the rocker arm, and opens the
valve (3). Push rods are not used on overhead cam engines,
where the cam is on top of the engine, and operates the rocker
arms directly.
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3.
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Valves. The engine shown has only 2 valves per cylinder, some
engine designs have more. An intake valve opens and allows
a fuel / air mixture go be pulled into the combustion chamber
below. As the engine rotates, it closes, the piston (4) comes
up, compressing the mixture. A spark plug (normally at position
9 ), ignites the mixture and the burning gas / air expands
and pushes the piston down -- which turns the crankshaft (7).
After the mixture burns, the piston again goes to the top
of the cylinder, and an exhaust valve opens. Hot exhaust gas
is vented out the exhaust manifold, to the exhaust pipe, catalytic
converter, muffler, and tail pipe. The crankshaft connects
to the transmission via the flexplate or flywheel.
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4.
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Pistons. Pistons move up and down in the cylinders. The first
piston is shown about at the top of the stroke. The top position
is sometimes referred to as Top Dead Center. You may have
heard of an ignition timing specification such as 7 degrees
BTDC. That refers to a crank rotation that is 7 degrees Before
Top Dead Center. The timing specification is a number mesaured
in degrees that refers to the time the spark plug fires relative
to the top of the piston position. (In the example when the
crankshaft rotates 7 more degrees, the piston will be at the
top. ) The spark plug fires before the piston reaches the
top to allow time for the fuel / air mixture to start burning.
The circles around the tops of the pistons are piston rings.
They provide the function of sealing the fuel and air in the
area above the piston, and keeping oil below the piston.
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5.
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Timing
chain / timing sprocket. The timing chain runs off of the
crankshaft, and is aligned with the crankshaft to rotate the
camshaft (6) to open and close the valves at the appropriate
time. Many newer cars use a timing belt (often used on overhead
cam engines). Timing belts are normally made of a rubber compound,
and require periodic replacement.
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6.
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The
irregular shapes on the shaft are the cam lobes.
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7.
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The
crankshaft connects to the pistons via the rods. A pulley
is often on the crankshaft on the front outside of the engine.
Some cars have sensors mounted by the pulley on the crankshaft
to provide a signal to the engine computer.
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8.
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Valve
springs push the valves closed, until a push rod or cam pushes
them open.
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9.
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Spark plugs go here, and the tip extends inside the engine
combustion chamber. A high voltage spark ( 30,000 volts or
more ) delivered to the spark plug by the ignition system
ignites the fuel / air mixture.
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10.
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The
push rod shown from the top side. On the opposite end of the
rocker arm on top of the push rod is the valve stem.
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11.
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The
oil pickup has a screen and is located in the bottom of the
oil pan. If you don't keep your oil changed often enough,
this can become covered with sludge formed from the oil and
contaminants ( sludged ) or restricted, and all the other
parts of the engine that require lubrication by the oil may
not receive an adequate supply of oil. |

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