A
ABS:
Anti-lock braking system. An electro-mechanical braking system
which is designed to minimize or prevent wheel lock-up during
braking.
ACCELERATOR
PUMP: A small pump located in the carburetor that feeds
fuel into the air/fuel mixture during acceleration.
ADVANCE:
Setting the ignition timing so that spark occurs earlier, before
the piston reaches top dead center (TDC).
AFTER
TOP DEAD CENTER (ATDC): The point after the piston reaches
the top of its travel on the compression stroke.
AIR
BAG: Device on the inside of the car designed to inflate
on impact of crash, protecting the occupants of the car.
AIR
CLEANER: An assembly consisting of a housing, filter and
any connecting ductwork. The filter element is made up of a porous
paper, sometimes with a wire mesh screening, and is designed to
prevent airborne particles from entering the engine through the
carburetor or throttle body.
AIR
INJECTION: One method of reducing harmful exhaust emissions
by injecting air into each of the exhaust ports of an engine.
The fresh air entering the hot exhaust manifold causes any remaining
fuel to be burned before it can exit the tailpipe.
AIR
PUMP: An emission control device that supplies fresh air
to the exhaust manifold to aid in more completely burning exhaust
gases.
AIR/FUEL
RATIO: The ratio of air-to-gasoline by weight in the fuel
mixture drawn into the engine.
ALIGNMENT
RACK: A special drive-on car lift apparatus/measuring
device used to adjust a car's toe, caster and camber angles.
ALL
WHEEL DRIVE: Term used to describe a full time four wheel
drive system or any other car drive system that continuously delivers
power to all four wheels. This system is found primarily on station
wagon cars and SUVs not utilized for significant off road use.
ALTERNATING
CURRENT (AC): Electric current that flows first in one
direction, then in the opposite direction, continually reversing
flow.
ALTERNATOR:
A device which produces AC (alternating current) which is converted
to DC (direct current) to charge the car battery.
AMMETER:
An instrument, calibrated in amperes, used to measure the flow
of an electrical current in a circuit. Ammeters are always connected
in series with the circuit being tested.
AMP/HR.
RATING (BATTERY): Measurement of the ability of a battery
to deliver a stated amount of current for a stated period of time.
The higher the amp/hr. rating, the better the battery.
AMPERE:
The rate of flow of electrical current present when one volt of
electrical pressure is applied against one ohm of electrical resistance.
ANALOG
COMPUTER: Any microprocessor that uses similar (analogous)
electrical signals to make its calculations.
ANTIFREEZE:
A substance (ethylene or propylene glycol) added to the coolant
to prevent freezing in cold weather.
ANTI-LOCK
BRAKING SYSTEM: A supplementary system to the base hydraulic
system that prevents sustained lock-up of the wheels during braking
as well as automatically controlling wheel slip.
ANTI-ROLL
BAR: See stabilizer bar.
ANTI-SWAY
BAR LINKS: The link pins and bushings that connect the
anti-sway bar to the lower control arms in the front or rear suspension.
ARMATURE:
A laminated, soft iron core wrapped by a wire that converts electrical
energy to mechanical energy as in a motor or relay. When rotated
in a magnetic field, it changes mechanical energy into electrical
energy as in a generator.
ASE:
Acronym for the National Institute for Automotive Service Excellence.
ASE is usually affiliated with being a Certified Technician. ASE
provides a testing system to recognize a technicians skills and
abilities in specific mechanical areas, such as drivetrain, engine
performance, electrical, etc.
ATDC:
After top dead center.
ATF:
Automatic transmission fluid.
ATMOSPHERIC
PRESSURE: The pressure on the Earth's surface caused by
the weight of the air in the atmosphere. At sea level, this pressure
is 14.7 psi at 32°F (101 kPa at 0°C).
ATOMIZATION:
The breaking down of a liquid into a fine mist that can be suspended
in air.
AWD:
All wheel drive.
AXIAL
PLAY: Movement parallel to a shaft or bearing bore.
AXLE
CAPACITY: The maximum load-carrying capacity of the axle
itself, as specified by the manufacturer. This is usually a higher
number than the GAWR.
AXLE
RATIO: This is a number (3.07:1, 4.56:1, for example)
expressing the ratio between driveshaft revolutions and wheel
revolutions. A low numerical ratio allows the engine to work easier
because it doesn't have to turn as fast. A high numerical ratio
means that the engine has to turn more rpm's to move the wheels
through the same number of turns.
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BACKFIRE:
The sudden combustion of gases in the intake or exhaust system
that results in a loud explosion.
BACKLASH:
The clearance or play between two parts, such as meshed gears.
BACKPRESSURE:
Restrictions in the exhaust system that slow the exit of exhaust
gases from the combustion chamber.
BAKELITE:
A heat resistant, plastic insulator material commonly used in
printed circuit boards and transistorized components.
BALL
BEARING: A bearing made up of hardened inner and outer
races between which hardened steel balls roll.
BALL
JOINT: A ball and matching socket connecting suspension
components (steering knuckle to lower control arms). It permits
rotating movement in any direction between the components that
are joined.
BALLAST
RESISTOR: A resistor in the primary ignition circuit that
lowers voltage after the engine is started to reduce wear on ignition
components.
BATTERY:
A direct current electrical storage unit, consisting of the basic
active materials of lead and sulphuric acid, which converts chemical
energy into electrical energy. Used to provide current for the
operation of the starter as well as other equipment, such as the
radio, lighting, etc.
BEAD:
The portion of a tire that holds it on the rim.
BEARING:
A friction reducing, supportive device usually located between
a stationary part and a moving part.
BEFORE
TOP DEAD CENTER (BTDC): The point just before the piston
reaches the top of its travel on the compression stroke.
BELTED
TIRE: Tire construction similar to bias-ply tires, but
using two or more layers of reinforced belts between body plies
and the tread.
BEZEL:
Piece of metal surrounding radio, headlights, gauges or similar
components; sometimes used to hold the glass face of a gauge in
the dash.
BIAS-PLY
TIRE: Tire construction, using body ply reinforcing cords
which run at alternating angles to the center line of the tread.
BI-METAL
TEMPERATURE SENSOR: Any sensor or switch made of two dissimilar
types of metal that bend when heated or cooled due to the different
expansion rates of the alloys. These types of sensors usually
function as an on/off switch.
BLOCK:
See Engine Block.
BLOW-BY:
Combustion gases, composed of water vapor and unburned fuel, that
leak past the piston rings into the crankcase during normal engine
operation. These gases are removed by the PCV system to prevent
the buildup of harmful acids in the crankcase.
BOOK
TIME: See Labor Time.
BOOK
VALUE: The average value of a car, widely used to determine
trade-in and resale value.
BORE:
Diameter of a cylinder.
BRAKE
CALIPER: The housing that fits over the brake disc. The
caliper holds the brake pads, which are pressed against the discs
by the caliper pistons when the brake pedal is depressed.
BRAKE
FADE: Loss of braking power, usually caused by excessive
heat after repeated brake applications.
BRAKE
HORSEPOWER: Usable horsepower of an engine measured at
the crankshaft.
BRAKE
PAD: A brake shoe and lining assembly used with disc brakes.
BRAKE
PROPORTIONING VALVE: A valve on the master cylinder which
restricts hydraulic brake pressure to the wheels to a specified
amount, preventing wheel lock-up.
BRAKE
SHOE: The backing for the brake lining. The term is, however,
usually applied to the assembly of the brake backing and lining.
BREAKER
POINTS: A set of points inside the distributor, operated
by a cam, which make and break the ignition circuit.
BTDC:
Before top dead center.
BUSHING:
A liner, usually removable, for a bearing; an anti-friction liner
used in place of a bearing.
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CALIFORNIA
ENGINE: An engine certified by the EPA for use in California
only; conforms to more stringent emission regulations than Federal
engine.
CALIPER:
A hydraulically activated device in a disc brake system, which
is mounted straddling the brake rotor (disc). The caliper contains
at least one piston and two brake pads. Hydraulic pressure on
the piston(s) forces the pads against the rotor.
CAMBER:
One of the factors of wheel alignment. Viewed from the front of
the car, it is the inward or outward tilt of the wheel. The top
of the tire will lean outward (positive camber) or inward (negative
camber).
CAMSHAFT:
A shaft in the engine on which are the lobes (cams) which operate
the valves. The camshaft is driven by the crankshaft, via a belt,
chain or gears, at one half the crankshaft speed.
CANCER:
Rust on a car body.
CAPACITOR:
A device which stores an electrical charge.
CARBON
MONOXIDE (CO): A colorless, odorless gas given off as
a normal byproduct of combustion. It is poisonous and extremely
dangerous in confined areas, building up slowly to toxic levels
without warning if adequate ventilation is not available.
CARBURETOR:
A device, usually mounted on the intake manifold of an engine,
which mixes the air and fuel in the proper proportion to allow
even combustion.
CASTER:
The forward or rearward tilt of an imaginary line drawn through
the upper ball joint and the center of the wheel. Viewed from
the sides, positive caster (forward tilt) lends directional stability,
while negative caster (rearward tilt) produces instability.
CATALYTIC
CONVERTER: A device installed in the exhaust system, like
a muffler, that converts harmful byproducts of combustion into
carbon dioxide and water vapor by means of a heat-producing chemical
reaction.
CENTRIFUGAL
ADVANCE: A mechanical method of advancing the spark timing
by using flyweights in the distributor that react to centrifugal
force generated by the distributor shaft rotation.
CETANE
RATING: A measure of the ignition value of diesel fuel.
The higher the cetane rating, the better the fuel. Diesel fuel
cetane rating is roughly comparable to gasoline octane rating.
CHECK
ENGINE LIGHT: The malfunction indicator light that the
vehicle's on board computer illuminates when it senses a fault
in a monitored system.
CHECK
VALVE: Any one-way valve installed to permit the flow
of air, fuel or vacuum in one direction only.
CHOKE:
The valve/plate that restricts the amount of air entering an engine
on the induction stroke, thereby enriching the air:fuel ratio.
CIRCLIP:
A split steel snap ring that fits into a groove to hold various
parts in place.
CIRCUIT
BREAKER: A switch which protects an electrical circuit
from overload by opening the circuit when the current flow exceeds
a pre-determined level. Some circuit breakers must be reset manually,
while most reset automatically.
CIRCUIT:
Any unbroken path through which an electrical current can flow.
Also used to describe fuel flow in some instances.
CLEARCOAT:
A transparent layer which, when sprayed over a car's paint service,
adds gloss and depth as well as an additional protective coating
to the finish.
CLUTCH:
Part of the power train used to connect/disconnect power to the
rear wheels.
COIL:
Part of the ignition system that boosts the relatively low voltage
supplied by the car's electrical system to the high voltage required
to fire the spark plugs.
COMBINATION
MANIFOLD: An assembly which includes both the intake and
exhaust manifolds in one casting.
COMBINATION
VALVE: A device used in some fuel systems that routes
fuel vapors to a charcoal storage canister instead of venting
them into the atmosphere. The valve relieves fuel tank pressure
and allows fresh air into the tank as the fuel level drops to
prevent a vapor lock situation.
COMBUSTION
CHAMBER: The part of the engine in the cylinder head where
combustion takes place.
COMPRESSION
CHECK: A test involving removing each spark plug and inserting
a gauge. When the engine is cranked, the gauge will record a pressure
reading in the individual cylinder. General operating condition
can be determined from a compression check.
COMPRESSION
RATIO: The ratio of the volume between the piston and
cylinder head when the piston is at the bottom of its stroke (bottom
dead center) and when the piston is at the top of its stroke (top
dead center).
CONDENSER:
1. An electrical device which acts to store an electrical charge,
preventing voltage surges. 2. A radiator-like device in the air
conditioning system in which refrigerant gas condenses into a
liquid, giving off heat.
CONDUCTOR:
Any material through which an electrical current can be transmitted
easily.
CONNECTING
ROD: The connecting link between the crankshaft and piston.
CONSTANT
VELOCITY JOINT: Type of universal joint in a halfshaft
assembly in which the output shaft turns at a constant angular
velocity without variation, provided that the speed of the input
shaft is constant.
CONTINUITY:
Continuous or complete circuit. Can be checked with an ohmmeter.
CONTROL
ARM: The upper or lower suspension components which are
mounted on the frame and support the ball joints and steering
knuckles.
CONVENTIONAL
IGNITION: Ignition system which uses breaker points.
COOLANT:
Mixture of water and anti-freeze circulated through the engine
to carry off heat produced by the engine.
COUNTERSHAFT:
An intermediate shaft which is rotated by a mainshaft and transmits,
in turn, that rotation to a working part.
CRANKCASE:
The lower part of an engine in which the crankshaft and related
parts operate.
CRANKSHAFT:
Engine component (connected to pistons by connecting rods) which
converts the reciprocating (up and down) motion of pistons to
rotary motion used to turn the driveshaft.
CURB
WEIGHT: The weight of a car without passengers or payload,
but including all fluids (oil, gas, coolant, etc.) and other equipment
specified as standard.
CV-JOINT:
Constant velocity joint.
CYLINDER
BLOCK: See engine block.
CYLINDER
HEAD: The detachable portion of the engine, usually fastened
to the top of the cylinder block and containing all or most of
the combustion chambers. On overhead valve engines, it contains
the valves and their operating parts. On overhead cam engines,
it contains the camshaft as well.
CYLINDER:
In an engine, the round hole in the engine block in which the
piston(s) ride.
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DEAD CENTER: The extreme top or bottom of the
piston stroke.
DETERGENT:
An additive in engine oil to improve its operating characteristics.
DETONATION:
An unwanted explosion of the air/fuel mixture in the combustion
chamber caused by excess heat and compression, advanced timing,
or an overly lean mixture. Also referred to as "ping".
DEXRON:
A brand of automatic transmission fluid.
DIAPHRAGM:
A thin flexible wall separating two cavities, such as in a vacuum
advance unit.
DIESELING:
The engine continues to run after the car is shut off; caused
by fuel continuing to be burned in the combustion chamber.
DIFFERENTIAL:
A geared assembly which allows the transmission of motion between
drive axles, giving one axle the ability to rotate faster than
the other, as in cornering.
DIGITAL
VOLT OHMMETER: An electronic diagnostic tool used to measure
voltage, ohms and amps as well as several other functions, with
the readings displayed on a digital screen in tenths, hundredths
and thousandths.
DIODE:
An electrical device that will allow current to flow in one direction
only.
DIRECT
CURRENT (DC): Electrical current that flows in one direction
only.
DISC
BRAKE: A hydraulic braking assembly consisting of a brake
disc, or rotor, mounted on an axleshaft, and a caliper assembly
containing usually two brake pads which are activated by hydraulic
pressure. The pads are forced against the sides of the disc, creating
friction which slows the car.
DISPLACEMENT:
The total volume of air that is displaced by all pistons as the
engine turns through one complete revolution.
DISTRIBUTOR:
A mechanically driven device on an engine which is responsible
for electrically firing the spark plug at a pre-determined point
of the piston stroke.
DOHC:
Double overhead camshaft.
DOUBLE
OVERHEAD CAMSHAFT: The engine utilizes two camshafts mounted
in one cylinder head. One camshaft operates the exhaust valves,
while the other operates the intake valves.
DOWEL
PIN: A pin, inserted in mating holes in two different
parts, allowing those parts to maintain a fixed relationship.
DRIVE
CYCLE TEST: A function of the vehicle on board computer
that includes the testing of the monitored systems that requires
a start up -- from a cold engine to a warm engine -- and the vehicle
being driven.
DRIVE
TRAIN: The components that transmit the flow of power
from the engine to the wheels. The components include the clutch,
transmission, driveshafts (or axle shafts in front wheel drive),
U-joints and differential.
DRUM
BRAKE: A braking system which consists of two brake shoes
and one or two wheel cylinders, mounted on a fixed backing plate,
and a brake drum, mounted on an axle, which revolves around the
assembly.
DRY
CHARGED BATTERY: Battery to which electrolyte is added
when the battery is placed in service.
DVOM:
Digital volt ohmmeter
DWELL:
The rate, measured in degrees of shaft rotation, at which an electrical
circuit cycles on and off.
DYNAMOMETER:
Various devices used in testing a motor or engine for such characteristics
as efficiency and torque, especially an instrument that measures
current or the power of a motor by calculating the force between
a fixed coil and a moving coil.
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EBCM: See Electronic Control Unit (ECU).
ECM:
See Electronic Control Unit (ECU).
ENGINE
CONTROL SYSTEM: The computer control system that regulates
fuel delivery, ignition timing, engine idle speed and on some
vehicles the transmission shift points.
ECU:
Electronic control unit.
ELECTRODE:
Conductor (positive or negative) of electric current.
ELECTROLYTE:
A solution of water and sulfuric acid used to activate the battery.
Electrolyte is extremely corrosive.
ELECTRONIC
ACTUATION SYSTEM: The electronic controls for an anti-lock
braking system or electronic suspension system. This unit contains
the control computer for the individual system.
ELECTRONIC
CONTROL UNIT: A digital computer that controls engine
(and sometimes transmission, brake or other car system) functions
based on data received from various sensors. Examples used by
some manufacturers include Electronic Brake Control Module (EBCM),
Engine Control Module (ECM), Powertrain Control Module (PCM) or
Vehicle Control Module (VCM).
ELECTRONIC
IGNITION: A system in which the timing and firing of the
spark plugs is controlled by an electronic control unit, usually
called a module. These systems have no points or condenser.
ENAMEL:
Type of paint that dries to a smooth, glossy finish.
END-PLAY:
The measured amount of axial movement in a shaft.
ENGINE:
The primary motor or power apparatus of a car, which converts
liquid or gas fuel into mechanical energy.
ENGINE
BLOCK: The basic engine casting containing the cylinders,
the crankshaft main bearings, as well as machined surfaces for
the mounting of other components such as the cylinder head, oil
pan, transmission, etc..
EP
LUBRICANT: EP (extreme pressure) lubricants are specially
formulated for use with gears involving heavy loads (transmissions,
differentials, etc.).
ETHYL:
A substance added to gasoline to improve its resistance to knock,
by slowing down the rate of combustion.
ETHYLENE
GLYCOL: The base substance of antifreeze.
EXHAUST
MANIFOLD: A set of cast passages or pipes which conduct
exhaust gases from the engine.
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FAST
IDLE: The speed of the engine when the choke is on. Fast idle
speeds engine warm-up.
FEDERAL
ENGINE: An engine certified by the EPA for use in any
of the 49 states (except California).
FEELER
GAUGE: A blade, usually metal, of precisely predetermined
thickness, used to measure the clearance between two parts.
FILAMENT:
The part of a bulb that glows; the filament creates high resistance
to current flow and actually glows from the resulting heat.
FINAL
DRIVE: See axle ratio.
FIRING
ORDER: The order in which combustion occurs in the cylinders
of an engine. Also the order in which spark is distributed to
the plugs by the distributor.
FLAME
FRONT: The term used to describe certain aspects of the
fuel combustion in the cylinders. The flame front should move
in a controlled pattern across the cylinder, rather than simply
combusting immediately.
FLAT
ENGINE: Engine design in which the pistons are horizontally
opposed. Porsche, Subaru and some old VWs are common examples
of flat engines.
FLAT
RATE: A dealership term referring to the standard fee
charged by a technician for a particular repair or diagnostic
service versus the actual labor time.
FLAT
SPOT: A point during acceleration when the engine seems
to lose power for an instant.
FLOODING:
The presence of too much fuel in the intake manifold and combustion
chamber which prevents the air/fuel mixture from firing, thereby
causing a no-start situation.
FLYWHEEL:
A heavy disc of metal attached to the rear of the crankshaft.
It smoothes the firing impulses of the engine and keeps the crankshaft
turning during periods when no firing takes place. The starter
also engages the flywheel to start the engine.
FOOT
POUND (ft. lbs. or sometimes ft. lb.): The amount of energy
or work needed to raise an item weighing one pound a distance
of one foot.
FREEPLAY:
The amount of travel in a clutch pedal or brake pedal before movement
of the clutch or brakes take place. This adjustment is critical
to the proper operation of the clutch or brakes.
FREEZE
PLUG: A plug in the engine block which will be pushed
out if the coolant freezes. Sometimes called expansion plugs,
they protect the block from cracking should the coolant freeze.
FRONT
END ALIGNMENT: A service to set caster, camber and toe-in
to the correct specifications. This will ensure that the car steers
and handles properly and that the tires wear properly.
FRONTAL
AREA: The total surface area of the front of a car that
is exposed to air flow.
FUEL
FILTER: A component of the fuel system containing a porous
paper element used to prevent any impurities from entering the
engine through the fuel system. It usually takes the form of a
canister-like housing, mounted in-line with the fuel hose, located
anywhere on a car between the fuel tank and engine.
FUEL
INJECTION: A system replacing the carburetor that sprays
fuel into the cylinder through nozzles. The amount of fuel can
be more precisely controlled with fuel injection.
FULL
FLOATING AXLE: An axle in which the axle housing extends
through the wheel giving bearing support on the outside of the
housing. The front axle of a four-wheel drive car is usually a
full floating axle, as are the rear axles of many larger (3/4
ton and over) pick-ups and vans.
FULL-TIME
FOUR-WHEEL DRIVE: A four-wheel drive system that continuously
delivers power to all four wheels. A differential between the
front and rear driveshafts permits variations in axle speeds to
control gear wind-up without damage.
FUSE:
A protective device in a circuit which prevents circuit overload
by breaking the circuit when a specific amperage is present. The
device is constructed around a strip or wire of a lower amperage
rating than the circuit it is designed to protect. When an amperage
higher than that stamped on the fuse is present in the circuit,
the strip or wire melts, opening the circuit.
FUSIBLE
LINK: A piece of wire in a wiring harness that performs
the same service as a fuse. If overloaded, the fusible link will
melt and interrupt the circuit.
FWD:
Front wheel drive.
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GAS ANALYZER: A tool used to test the exhaust
emissions of a vehicle. Gases tested include CO (carbon monoxide),
CO2 (carbon dioxide), HC (hydrocarbons), O2
(oxygen) and sometimes NOx (oxides of nitrogen).
GAWR:
Gross axle weight rating. The total maximum weight an axle is
designed to carry.
GCW:
Gross combined weight. The total combined weight of a tow car
and trailer.
GEAR
RATIO: A ratio expressing the number of turns a smaller
gear will make to turn a larger gear through one revolution. The
ratio is found by dividing the number of teeth on the smaller
gear into the number of teeth on the larger gear.
GEARBOX:
Transmission
GEL
COAT: A thin coat of plastic resin covering fiberglass
body panels.
GENERATOR:
A device which produces direct current (DC) necessary to charge
the battery.
GVWR:
Gross vehicle weight rating. The total maximum weight a car is
designed to carry including the weight of the car, passengers,
equipment, gas, oil, etc.
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HALOGEN: A special type of lamp known for its
quality of brilliant white light. Originally used for fog lights
and driving lights.
HEADER
TANK: An expansion tank for the radiator coolant. It can
be located remotely or built into the radiator.
HEAT
RANGE: A term used to describe the ability of a spark
plug to carry away heat. Plugs with longer nosed insulators take
longer to carry heat off effectively.
HEAT
RISER: A flapper in the exhaust manifold that is closed
when the engine is cold, causing hot exhaust gases to heat the
intake manifold providing better cold engine operation. A thermostatic
spring opens the flapper when the engine warms up.
HEATER
CONTROL VALVE: The device that controls the flow of hot
engine coolant through the heater core.
HEMI:
A name given an engine using hemispherical combustion chambers.
HORSEPOWER:
A measurement of the amount of work; one horsepower is the amount
of work necessary to lift 33,000 lbs. one foot in one minute.
Brake horsepower (bhp) is the horsepower delivered by an engine
on a dynamometer. Net horsepower is the power remaining (measured
at the flywheel of the engine) that can be used to turn the wheels
after power is consumed through friction and running the engine
accessories (water pump, alternator, air pump, fan etc.)
HUB:
The center part of a wheel or gear.
HYDROCARBON
(HC): Any chemical compound made up of hydrogen and carbon.
A major pollutant formed by the engine as a by-product of combustion.
HYDROMETER:
An instrument used to measure the specific gravity of a solution.
HYDROPLANING:
A phenomenon of driving when water builds up under the tire tread,
causing it to lose contact with the road. Slowing down will usually
restore normal tire contact with the road.
HVAC:
Heating, ventilation and air conditioning system.
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IDLE
MIXTURE: The mixture of air and fuel (usually about 14:1)
being fed to the cylinders. The idle mixture screw(s) are sometimes
adjusted as part of a tune-up.
IDLER
ARM: Component of the steering linkage which is a geometric
duplicate of the steering gear arm. It supports the right side
of the center steering link.
INCH
POUND (inch lbs. or sometimes in. lb. or in. lbs.): One
twelfth of a foot pound.
INDUCTION:
A means of transferring electrical energy in the form of a magnetic
field. Principle used in the ignition coil to increase voltage.
INJECTOR:
A device which receives metered fuel under relatively low pressure
and is activated to inject the fuel into the engine under relatively
high pressure at a predetermined time.
INPUT
SHAFT: The shaft to which torque is applied, usually carrying
the driving gear or gears.
INTAKE
MANIFOLD: A casting of passages or pipes used to conduct
air or a fuel/air mixture to the cylinders.
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JOURNAL:
The bearing surface within which a shaft operates.
JUMPER
CABLES: Two heavy duty wires with large alligator clips
used to provide power from a charged battery to a discharged battery
mounted in a car.
JUMPSTART:
Utilizing the sufficiently charged battery of one car to start
the engine of another car with a discharged battery by the use
of jumper cables.
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K
KEY:
A small block usually fitted in a notch between a shaft and a
hub to prevent slippage of the two parts.
KNOCK:
Noise which results from the spontaneous ignition of a portion
of the air-fuel mixture in the engine cylinder caused by overly
advanced ignition timing or use of incorrectly low octane fuel
for that engine.
KNOCK
SENSOR: An input device that responds to spark knock,
caused by overly advanced ignition timing.
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L
LABOR
TIME: A specific amount of time required to perform a certain
repair or diagnostic service as defined by a car or after-market
manufacturer .
LACQUER:
A quick-drying automotive paint.
LIMITED
SLIP: A type of differential which transfers driving force
to the wheel with the best traction.
LITHIUM-BASE
GREASE: Chassis and wheel bearing grease using lithium
as a base. Not compatible with sodium-base grease.
LOAD
RANGE: Indicates the number of plies at which a tire is
rated. Load range B equals four-ply rating; C equals six-ply rating;
and, D equals an eight-ply rating.
LOCKING
HUBS: Accessories used on part-time four-wheel drive systems
that allow the front wheels to be disengaged from the drive train
when four-wheel drive is not being used. When four-wheel drive
is desired, the hubs are engaged, locking the wheels to the drive
train.
LOCK
RING: See Circlip or Snapring
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M
MANIFOLD:
A casting of passages or set of pipes which connect the cylinders
to an inlet or outlet source.
MANIFOLD
VACUUM: Low pressure in an engine intake manifold formed
just below the throttle plates. Manifold vacuum is highest at
idle and drops under acceleration.
MASTER
CYLINDER: The primary fluid pressurizing device in a hydraulic
system. In automotive use, it is found in brake and hydraulic
clutch systems and is pedal activated, either directly or, in
a power brake system, through the power booster.
McPHERSON
STRUT: A suspension component combining a shock absorber
and spring in one unit.
MISFIRE:
Condition occurring when the fuel mixture in a cylinder fails
to ignite, causing the engine to run roughly.
MODULE:
Electronic control unit, amplifier or igniter of solid state or
integrated design which controls the current flow in the ignition
primary circuit based on input from the pick-up coil. When the
module opens the primary circuit, high secondary voltage is induced
in the coil.
MULTI-WEIGHT:
Type of oil that provides adequate lubrication at both high and
low temperatures.
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N
NEEDLE
BEARING: A bearing which consists of a number (usually a large
number) of long, thin rollers.
NITROGEN
OXIDE (NOx): One of the three basic pollutants found in
the exhaust emission of an internal combustion engine. The amount
of NOx usually varies in an inverse proportion to the amount of
HC and CO.
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O
OCTANE
RATING: A number indicating the quality of gasoline based
on its ability to resist knock. The higher the number, the better
the quality. Higher compression engines require higher octane
gas.
OEM:
Original Equipment Manufactured. OEM equipment is that furnished
standard by the manufacturer.
OFFSET:
The distance between the vertical center of the wheel and the
mounting surface at the lugs. Offset is positive if the center
is outside the lug circle; negative offset puts the center line
inside the lug circle.
OHM:
The unit used to measure the resistance of conductor-to-electrical
flow. One ohm is the amount of resistance that limits current
flow to one ampere in a circuit with one volt of pressure.
OHMMETER:
An instrument used for measuring the resistance, in ohms, in an
electrical circuit.
OSCILLOSCOPE:
A piece of test equipment that shows electric impulses as a pattern
on a screen. Engine performance can be analyzed by interpreting
these patterns.
O2
SENSOR: See oxygen sensor.
OUTPUT
SHAFT: The shaft which transmits torque from a device,
such as a transmission.
OVERDRIVE:
(1.) A device attached to or incorporated in a transmission that
allows the engine to turn less than one full revolution for every
complete revolution of the wheels. The net effect is to reduce
engine rpm, thereby using less fuel. A typical overdrive gear
ratio would be .87:1, instead of the normal 1:1 in high gear.
(2.) A gear assembly which produces more shaft revolutions than
that transmitted to it.
OVERHEAD
CAMSHAFT (OHC): An engine configuration in which the camshaft
is mounted on top of the cylinder head and operates the valve
either directly or by means of rocker arms.
OVERHEAD
VALVE (OHV): An engine configuration in which all of the
valves are located in the cylinder head and the camshaft is located
in the cylinder block. The camshaft operates the valves via lifters
and pushrods.
OVERSTEER:
The tendency of some cars, when steering into a turn, to over-respond
or steer more than required, which could result in excessive slip
of the rear wheels. Opposite of understeer.
OXIDES
OF NITROGEN: See nitrogen oxide (NOx).
OXYGEN
SENSOR: Used with a feedback system to sense the presence
of oxygen in the exhaust gas and signal the computer which can
use the voltage signal to determine engine operating efficiency
and adjust the air/fuel ratio.
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P
PARK
NEUTRAL SAFETY SWITCH: On vehicles with automatic transmissions,
a neutral safety switch (often referred to by various names by
the different manufacturers, such as: transmission range sensor,
neutral safety switch, park/neutral switch, etc.) on the side
of the transmission is wired to the relay or solenoid. Its function
is to prevent activation of the starter (by creating an open circuit)
when the transmission is in any gear other than P (park)
or N (neutral). The vehicle can only be started in P
or N. Most manual transmission vehicles have a clutch switch
to prevent starting the vehicle unless the clutch is depressed.
PARTS
WASHER: A basin or tub, usually with a built-in pump mechanism
and hose used for circulating chemical solvent for the purpose
of cleaning greasy, oily and dirty components.
PART-TIME
FOUR-WHEEL DRIVE: A system that is normally in the two-wheel
drive mode and only runs in four-wheel drive when the system is
manually engaged because more traction is desired. Two or four-wheel
drive is normally selected by a lever to engage the front axle,
but if locking hubs are used, these must also be manually engaged
in the Lock position. Otherwise, the front axle will not drive
the front wheels.
PASSIVE
RESTRAINT: Safety systems such as air bags or automatic
seat belts which operate with no action required on the part of
the driver or passenger. Mandated by Federal regulations on all
cars sold in the U.S. after 1990.
PAYLOAD:
The weight the car is capable of carrying in addition to its own
weight. Payload includes weight of the driver, passengers and
cargo, but not coolant, fuel, lubricant, spare tire, etc.
PCM:
Powertrain control module. See Electronic Control Unit (ECU).
PCV
VALVE: A valve usually located in the rocker cover that
vents crankcase vapors back into the engine to be reburned.
PERCOLATION:
A condition in which the fuel actually "boils" due to excessive
heat. Percolation prevents proper atomization of the fuel causing
rough running.
PICK-UP
COIL: The coil in which voltage is induced in an electronic
ignition.
PING:
A metallic rattling sound produced by the engine during acceleration.
It is usually due to incorrect ignition timing or a poor grade
of gasoline.
PINION:
The smaller of two gears. The rear axle pinion drives the ring
gear which transmits motion to the axle shafts.
PISTON
RING: An open-ended ring which fits into a groove on the
outer diameter of the piston. Its chief function is to form a
seal between the piston and cylinder wall. Most automotive pistons
have three rings: two for compression sealing; one for oil sealing.
PITMAN
ARM: A lever which transmits steering force from the steering
gear to the steering linkage.
PLY
RATING: A rating given a tire which indicates strength
(but not necessarily actual plies). A two-ply/four-ply rating
has only two plies, but the strength of a four-ply tire.
POLARITY:
Indication (positive or negative) of the two poles of a battery.
POWER-TO-WEIGHT
RATIO: Ratio of horsepower to weight of car.
POWERTRAIN:
See Drivetrain.
Ppm:
Parts per million; unit used to measure exhaust emissions.
PREIGNITION:
Early ignition of fuel in the cylinder, sometimes due to glowing
carbon deposits in the combustion chamber. Preignition can be
damaging since combustion takes place prematurely.
PRELOAD:
A predetermined load placed on a bearing during assembly or by
adjustment.
PRESS
FIT: The mating of two parts under pressure, due to the
inner diameter of one being smaller than the outer diameter of
the other, or vice versa; an interference fit.
PRESSURE
PLATE: A spring-loaded plate (part of the clutch) that
transmits power to the driven (friction) plate when the clutch
is engaged.
PRIMARY
CIRCUIT: The low voltage side of the ignition system which
consists of the ignition switch, ballast resistor or resistance
wire, bypass, coil, electronic control unit and pick-up coil as
well as the connecting wires and harnesses.
PROFESSIONAL
TECHNICIAN: A repair technician that has been properly
trained in a vehicle’s systems. Usually affiliated with ASE or
other certification system. This technician will also have the
proper tools to diagnose and repair your vehicle.
PROFILE:
Term used for tire measurement (tire series), which is the ratio
of tire height to tread width.
Psi:
Pounds per square inch; a measurement of pressure.
PUSHROD:
A steel rod between the hydraulic valve lifter and the valve rocker
arm in overhead valve (OHV) engines.
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Q
QUARTER
PANEL: General term used to refer to a rear fender. Quarter
panel is the area from the rear door opening to the tail light
area and from rear wheelwell to the base of the trunk and roof-line.
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R
RACE: The surface on the inner or outer ring
of a bearing on which the balls, needles or rollers move.
RACK
AND PINION: A type of automotive steering system using
a pinion gear attached to the end of the steering shaft. The pinion
meshes with a long rack attached to the steering linkage.
RADIAL
TIRE: Tire design which uses body cords running at right
angles to the center line of the tire. Two or more belts are used
to give tread strength. Radials can be identified by their characteristic
sidewall bulge.
RADIATOR:
Part of the cooling system for a water-cooled engine, mounted
in the front of the car and connected to the engine with rubber
hoses. Through the radiator, excess combustion heat is dissipated
into the atmosphere through forced convection using a water and
glycol based mixture that circulates through, and cools, the engine.
REAR
MAIN OIL SEAL: A synthetic or rope-type seal that prevents
oil from leaking out of the engine past the rear main crankshaft
bearing.
RECALL:
When a manufacturer recalls vehicles it has manufactured back
to the dealership for specific repairs related to unplanned mechanical
problems and/or safety issues. Recalls are usually voluntary and
are made in conjunction with regulatory control of the National
Highway Traffic Safety Agency (NHTSA). They can originate with
the manufacturer or with the NHTSA. Repairs performed under a
recall are usually free to the consumer.
RECIRCULATING
BALL: Type of steering system in which recirculating steel
balls occupy the area between the nut and worm wheel, causing
a reduction in friction.
RECTIFIER:
A device (used primarily in alternators) that permits electrical
current to flow in one direction only.
REFRIGERANT
12 (R-12) or 134 (R-134): The generic name of the refrigerant
used in automotive air conditioning systems.
REGULATOR:
A device which maintains the amperage and/or voltage levels of
a circuit at predetermined values.
RELAY:
A switch which automatically opens and/or closes a circuit.
RELUCTOR:
A wheel that rotates inside the distributor and triggers the release
of voltage in an electronic ignition.
RESIN:
A liquid plastic used in body work.
RESISTANCE:
The opposition to the flow of current through a circuit or electrical
device, and is measured in ohms. Resistance is equal to the voltage
divided by the amperage.
RESISTOR
SPARK PLUG: A spark plug using a resistor to shorten the
spark duration. This suppresses radio interference and lengthens
plug life.
RESISTOR:
A device, usually made of wire, which offers a preset amount of
resistance in an electrical circuit.
RETARD:
Setting the ignition timing so that spark occurs later (fewer
degrees before TDC).
RING
GEAR: The name given to a ring-shaped gear attached to
a differential case, or affixed to a flywheel or as part of a
planetary gear set.
ROCKER
ARM: A lever which rotates around a shaft pushing down
(opening) the valve with an end when the other end is pushed up
by the pushrod. Spring pressure will later close the valve.
ROCKER
PANEL: The body panel below the doors between the wheel
openings.
ROLLER
BEARING: A bearing made up of hardened inner and outer
races between which hardened steel rollers move.
ROTOR:
(1.) The disc-shaped part of a disc brake assembly, upon which
the brake pads bear; also called brake disc. (2.) The device mounted
atop the distributor shaft, which passes current to the distributor
cap tower contacts.
ROTARY
ENGINE: See Wankel engine.
RPM:
Revolutions per minute (usually indicates engine speed).
RUN-ON:
Condition when the engine continues to run, even when the key
is turned off. See dieseling.
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S
SEALED
BEAM: An automotive headlight. The lens, reflector and filament
form a single unit.
SEATBELT
INTERLOCK: A system whereby the car cannot be started
unless the seatbelt is buckled.
SECONDARY
CIRCUIT: The high voltage side of the ignition system,
usually above 20,000 volts. The secondary includes the ignition
coil, coil wire, distributor cap and rotor, spark plug wires and
spark plugs.
SEMI-FLOATING
AXLE: In this design, a wheel is attached to the axle
shaft, which takes both drive and cornering loads. Almost all
solid axle passenger cars and light trucks use this design.
SENDING
UNIT: A mechanical, electrical, hydraulic or electromagnetic
device which transmits information to a gauge.
SENSOR:
Any device designed to measure engine operating conditions or
ambient pressures and temperatures. Usually electronic in nature
and designed to send a voltage signal to an on-board computer,
some sensors may operate as a simple on/off switch or they may
provide a variable voltage signal (like a potentiometer) as conditions
or measured parameters change.
SERPENTINE
BELT: An accessory drive belt, with small multiple v-ribs,
routed around most or all of the engine-powered accessories such
as the alternator and power steering pump. Usually both the front
and the back side of the belt come into contact with various pulleys.
SHEATH:
The outer casing for clutch or brake cables.
SHIM:
Spacers of precise, predetermined thickness used between parts
to establish a proper working relationship.
SHIMMY:
Vibration (sometimes violent) in the front end caused by misaligned
front end, out of balance tires or worn suspension components.
SHORT
CIRCUIT: An electrical malfunction where current takes
the path of least resistance to ground (usually through damaged
insulation). Current flow is excessive from low resistance resulting
in a blown fuse.
SINGLE
OVERHEAD CAMSHAFT: See overhead camshaft.
SKIDPLATE:
A metal plate attached to the underside of the body to protect
the fuel tank, transfer case or other vulnerable parts from damage.
SLAVE
CYLINDER: In automotive use, a device in the hydraulic
clutch system which is activated by hydraulic force, disengaging
the clutch.
SLUDGE:
Thick, black deposits in engine formed from dirt, oil, water,
etc. It is usually formed in engines when oil changes are neglected.
SNAP
RING: A circular retaining clip used inside or outside
a shaft or part to secure a shaft, such as a floating wrist pin.
SOHC:
Single overhead camshaft.
SOLENOID:
An electrically operated, magnetic switching device.
SPARK
PLUG: A device screwed into the combustion chamber of
a spark ignition engine. The basic construction is a conductive
core inside of a ceramic insulator, mounted in an outer conductive
base. An electrical charge from the spark plug wire travels along
the conductive core and jumps a preset air gap to a grounding
point or points at the end of the conductive base. The resultant
spark ignites the fuel/air mixture in the combustion chamber.
SPECIFIC
GRAVITY (BATTERY): The relative weight of liquid (battery
electrolyte) as compared to the weight of an equal volume of water.
SPLINES:
Ridges machined or cast onto the outer diameter of a shaft or
inner diameter of a bore to enable parts to mate without rotation.
SPONGY
PEDAL: A soft or spongy feeling when the brake pedal is
depressed. It is usually due to air in the brake lines.
SPRUNG
WEIGHT: The weight of a car supported by the springs.
SRS:
Supplemental restraint system
STABILIZER
(SWAY) BAR: A bar linking both sides of the suspension.
It resists sway on turns by taking some of the added load from
one wheel and putting it on the other.
STARTER:
A high-torque electric motor used for the purpose of starting
the engine, typically through a high ratio geared drive connected
to the flywheel ring gear.
STEERING
GEOMETRY: Combination of various angles of suspension
components (caster, camber, toe-in); roughly equivalent to front
end alignment.
STRAIGHT
WEIGHT: Term designating motor oil as suitable for use
within a narrow range of temperatures. Outside the narrow temperature
range, its flow characteristics will not adequately lubricate.
STROKE:
The distance the piston travels from bottom dead center to top
dead center.
SUPERCHARGER:
An air pump driven mechanically by the engine through belts, chains,
shafts or gears from the crankshaft. Two general types of supercharger
are the positive displacement and centrifugal types, which pump
air in direct relationship to the speed of the engine.
SUPPLEMENTAL RESTRAINT
SYSTEM: See air bag.
SYNCHROMESH:
A manual transmission that is equipped with devices (synchronizers)
that match the gear speeds so that the transmission can be downshifted
without clashing gears.
SYNTHETIC
OIL: Non-petroleum based oil.
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TAMPERING:
Used in conjunction with a vehicles emission control system. Tampering
is used to describe any alterations to the original design of
the vehicles emission control system.
TAMPERING
INSPECTION: An inspection done by State or Local authorities
to determine if a vehicle's emission control system has been tampered
with.
TACHOMETER:
A device used to measure the rotary speed of an engine, shaft,
gear, etc., usually in rotations per minute.
TDC:
Top dead center. The exact top of the piston's stroke.
THERMOSTAT:
A valve, located in the cooling system of an engine, which is
closed when cold and opens gradually in response to engine heating,
controlling the temperature of the coolant and rate of coolant
flow.
THROW-OUT
BEARING: As the clutch pedal is depressed, the throwout
bearing moves against the spring fingers of the pressure plate,
forcing the pressure plate to disengage from the driven disc.
TIE
ROD: A rod connecting the steering arms. Tie rods have
threaded ends that are used to adjust toe-in.
TIMING
BELT: A square-toothed, reinforced rubber belt that is
driven by the crankshaft and operates the camshaft.
TIMING
CHAIN: A roller chain that is driven by the crankshaft
and operates the camshaft.
TIRE
ROTATION: Moving the tires from one position to another
to make the tires wear evenly.
TOE-IN
(OUT): A term comparing the extreme front and rear of
the front tires. Closer together at the front is toe-in; farther
apart at the front is toe-out.
TOP
DEAD CENTER (TDC): The point at which the piston reaches
the top of its travel on the compression stroke.
TORQUE:
Measurement of turning or twisting force, expressed as foot-pounds
or inch-pounds.
TORQUE
CONVERTER: A turbine used to transmit power from a driving
member to a driven member via hydraulic action, providing changes
in drive ratio and torque. In automotive use, it links the driveplate
at the rear of the engine to the automatic transmission.
TORSION
BAR SUSPENSION: Long rods of spring steel which take the
place of springs. One end of the bar is anchored and the other
arm (attached to the suspension) is free to twist. The bars' resistance
to twisting causes springing action.
TRACK:
Distance between the centers of the tires where they contact the
ground.
TRACTION
CONTROL: A control system that prevents the spinning of
a car's drive wheels when excess power is applied.
TRANSAXLE:
A single housing containing the transmission and differential.
Transaxles are usually found on front engine/front wheel drive
or rear engine/rear wheel drive cars.
TRANSDUCER:
A device used to change a force into an electrical signal.
TRANSFER
CASE: A gearbox driven from the transmission that delivers
power to both front and rear driveshafts in a four-wheel drive
system. Transfer cases usually have a high and low range set of
gears, used depending on how much pulling power is needed.
TRANSISTOR:
A semi-conductor component which can be actuated by a small voltage
to perform an electrical switching function.
TREAD
WEAR INDICATOR: Bars molded into the tire at right angles
to the tread that appear as horizontal bars when 1/16th
in. of tread remains.
TREAD
WEAR PATTERN: The pattern of wear on tires which can be
"read" to diagnose problems in the front suspension.
TSB:
Acronym for Technical Service Bulletin. This bulletin is produced
by the vehicle manufacturer and alerts automotive technicians
about specific service problem areas, repair procedures, and new
service techniques for a vehicle.
TUNE-UP:
A regular maintenance function, usually associated with the replacement
and adjustment of parts and components in the electrical and fuel
systems of a car for the purpose of attaining optimum performance.
TURBOCHARGER:
An exhaust driven pump which compresses intake air and forces
it into the combustion chambers at higher than atmospheric pressures.
The increased air pressure allows more fuel to be burned and results
in increased horsepower being produced.
TURN
OVER: Synonymous with "cranks over", the action of the
engine internal components rotating during the starting cycle.
This is what happens when you turn the key before the engine starts.
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U
U-JOINT
(UNIVERSAL JOINT): A flexible coupling in the drive train
that allows the driveshafts or axle shafts to operate at different
angles and still transmit rotary power.
ULTRAVIOLET
LIGHT: A light used in conjunction with a fluorescent dye
to detect leaks in the engine, transmission or cooling system.
UNDER
LOAD: Used to describe the condition of a vehicle when climbing
a steep incline or hill. When the vehicle is placed under a higher
than normal amount of load when carrying excessive cargo.
UNDERSTEER:
The tendency of a car to continue straight ahead while negotiating
a turn.
UNIT
BODY: Design in which the car body acts as the frame.
UNLEADED
FUEL: Fuel which contains no lead (a common gasoline additive).
The presence of lead in fuel will destroy the functioning elements
of a catalytic converter, making it useless.
UNSPRUNG
WEIGHT: The weight of car components not supported by
the springs (wheels, tires, brakes, rear axle, control arms, etc.).
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VACUUM
ADVANCE: A device which advances the ignition timing in response
to increased engine vacuum.
VACUUM
MODULATOR: A device used to control the transmission shift
points based on the amount of load placed on the engine.
VACUUM
GAUGE: An instrument used to measure the presence of vacuum
in a chamber.
VALVE:
A device which control the pressure, direction of flow or rate
of flow of a liquid or gas.
VALVE
CLEARANCE: The measured gap between the end of the valve
stem and the rocker arm, cam lobe or follower that activates the
valve.
VALVE
GUIDES: The guide through which the stem of the valve
passes. The guide is designed to keep the valve in proper alignment.
VALVE
LASH (CLEARANCE): The operating clearance in the valve
train.
VALVE
STEM SEALS: Synthetic rubber seals that are used to control
the oil that lubricates the valve stems in the valve guides. Worn
valve stem seals can cause blue smoke from the exhaust when first
starting the engine.
VALVE
TRAIN: The system that operates intake and exhaust valves,
consisting of camshaft, valves and springs, lifters, pushrods
and rocker arms.
VAPOR
LOCK: Boiling of the fuel in the fuel lines due to excess
heat. This will interfere with the flow of fuel in the lines and
can completely stop the flow. Vapor lock normally only occurs
in hot weather.
VARNISH:
Term applied to the residue formed when gasoline gets old and
stale.
VCM:
See
Electronic Control Unit (ECU).
VISCOSITY:
The ability of a fluid to flow. The lower the viscosity rating,
the easier the fluid will flow. 10 weight motor oil will flow
much easier than 40 weight motor oil.
VOLT:
Unit used to measure the force or pressure of electricity. It
is defined as the pressure needed to move one amp through a resistance
of one ohm.
VOLTAGE
REGULATOR: A device that controls the current output
of the alternator or generator.
VOLTMETER:
An instrument used for measuring electrical force in units called
volts. Voltmeters are always connected parallel with the circuit
being tested.
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WANKEL
ENGINE: An engine which uses no pistons. In place of
pistons, triangular-shaped rotors revolve in specially shaped
housings.
WATER
PUMP: A belt driven component of the cooling system
that mounts on the engine, circulating the coolant under pressure.
WEAR
INDICATORS: A metal tab mounted on disc brake pads
that touch the brake rotor when the brake linings need replacement.
WHEEL
ALIGNMENT: Inclusive term to describe the front end
geometry (caster, camber, toe-in/out).
WHEEL
CYLINDER: Found in the automotive drum brake assembly,
it is a device, actuated by hydraulic pressure, which, through
internal pistons, pushes the brake shoes outward against the drums.
WHEEL
WEIGHT: Small weights attached to the wheel to balance
the wheel and tire assembly. Out-of-balance tires quickly wear
out and also give erratic handling when installed on the front.
WHEELBASE:
Distance between the center of front wheels and the center of
rear wheels.
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| X | Y | Z
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