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 Under the Hood

A Few Common Under the hood repair & maintenance items:

Air Idle Control Motor , ICM or Air Bypass Valve regulates the air at idle through the throttle body. The car's computer controls the amount of air going into the engine by controlling the AICM, or other similar valve. These replace the function of the idle speed screw used on the older carburetors which held the air plates (or butterfly valve) open a small amount. Common problems for the air valves are deposits that cause the valve to stick or become plugged. An aftermarket repair or factory shop manual may list the test and maintenance procedures. Symptoms of a defective or plugged unit can include rough idle, or a car that wants to die at idle, but runs well above at normal driving speeds. The Idle Speed Motor (right) works similar to the Air Idle Control motor.

Alternator - Charges and works in conjunction with the battery to provide electrical power for the car. Alternators are a common failure item on cars. To properly test an alternator, you need to measure the voltage and current out. Many auto parts stores have testers to do this if you take the alternator in, or may have equipment to test the alternator on the car.

Quick Test: With a d. c. voltmeter, you can do a quick test to give you a clue. When idling, with accessories off, most cars will charge the battery from 13.2 to 15 volts. You can turn on some accessories, (or headlights) and the battery voltage should stay in this range. If the car has many accessories, you may need to rev up the engine a bit for the alternator to keep up with the load. If the output is low, it could be a bad alternator, bad regulator (often part of the alternator), bad connections , or a loose fan belt around the alternator. If the output is high, it is probably the result of a bad regulator, or connection.

Battery - A fully charged battery should measure about 12.3 to 13.2 volts with your engine off. The capacity of a battery drops as the temperature drops. The two main ratings on a battery are cold cranking amps and reserve capacity. There are still some battery types that require adding water. It is important to keep the terminals clean not only for starting, but so the charging system can work properly.

Brake Master Cylinder - Check the brake fluid on the tank on top of the master cylinder. Many auto makers recommend changing the brake fluid at regular periods. Brake fluid is rated for DOT (Department of Transportation) 3 or 4. Type 4 is a higher performance and should substitute for type 3. There are other types, in any case, check with your owners manual for the proper type. Through the brake cylinders, pressure is applied to the disk brake pads , common on front wheels, and brake shoes , common on the back wheels.

Coolant in the radiator should be checked when the engine is cool. Normally coolant is checked at the coolant recovery tank. Shown is the radiator cap, which should be checked to be clean and free of deposits.

EGR Valve - The Exhaust Gas Recirculation valve mixes exhaust air with intake air, to re-burn some of the exhaust. This lowers peak burning temperature and helps emissions.

Ignition Parts - Cap, Rotor and Spark Plug Wires: - The Cap and Rotor are on cars with a distributor (under the cap and rotor). Many newer vehicles do not have a distributor, it has been replaced by a ignition coil pack. The distributor, cap & rotor can be inspected for burned contacts on the inside. You can clean the wires and extend their life, or replace them. Dust and dirt on the wire and end caps will hold moisture and form a conductive layer to the high voltage, which can drain away energy that should be going to your spark plugs. Resistor wires are used on most vehicles to reduce radio static, and reduce electrical noise from getting into the car computer. Do not replace resistor wires with non-resistor wires if your car calls for resistor type. Damage to the car's ignition system can result.

The Fan Motor for the radiator is a common replacement item. Mostly used on front wheel drive cars with a transverse mount engine. A coolant temperature sensor either controls the fan motor directly, or provides a signal to the computer, which turns on and off the fan as needed. On some cars, the fan motor will run whenever the air conditioning compressor is running as well. Shown are the motor, inside view with the windings on the rotor, and the magnets on the other half.

Fuel Injectors connectors which are on top of the fuel injectors. These generally last a long time, a frequent problem is clogging. To keep them clean, check your owners manual for approved injector cleaning fluid to add to the gas tank, and keep the fuel filter replaced. Ethanol, blended with some gasoline in some locations, also tends to keep the fuel system clean. The author has had several autos with 120,000 to over 150,000 miles and no fuel injector problems using ethanol blend fuels.

A Fuel Pressure Regulator is used in fuel injected vehicles to maintain a constant fuel pressure at the fuel injectors. Shown is one of several styles of pressure regulators.

The Ignition Control Module controls power to the ignition coil on some cars, this type receives a signal from a pickup coil located in the distributor. Cars with a multiple coil pack and no distributor have another pickup sensor, sometimes called a crank sensor.

Spark plug wires. The long end goes over the spark plug, and should be kept clean. Plug wire removal tools are available to remove the long boot from the plug without damage For more information, see the AutoTips Plug Wire page.

PCV (Positive Crankcase Ventilation) valves, part of the emissions systems, usually connect to a vacuum hose. They can become sticky or the rubber grommets can harden and leak. A vacuum leak can cause rough idle and acceleration. A problem in the PCV valve can cause oil consumption. If you have had a sudden increase in oil consumption, and no signs of other oil leakage, or other problems, check the pcv valve.

Power Steering Pump - The fluid level should be checked occasionally, some auto makers use Transmission Fluid, and some use Power Steering Fluid. The author has found changing old fluid in a car fixed a stiff steering problem that occurred for the first few blocks after a cold start (when temp was around 15 degrees F & below)

Relays are used to switch large currents with a small current. The photo shows an open relay outside the can.

Sensors are used by the vehicle computer to read temperature, air pressure, oxygen content in the exhaust, vehicle speed and other factors used to calculate the fuel delivered to the engine and timing of the ignition, among other things.

Spark Plugs deliver the spark that ignite the fuel-air mixture in the cylinders. The ignitions systems typically produce sparks in the range of 20,000 to 30,000 volts that will arc across the small gap between the center and outer electrodes. Plugs come in Resistor and non-resistor types. One of the reasons for resistor type spark plugs is to reduce electrical noise in the system that would cause static on car radios.



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